Company : Kali Material Handling Systems

Category : Materials Handling

Key Products : Heavy-Duty Conveyor Pulleys, Idlers

Kali Material Handling Systems is a leader and specialist in the design, manufacture and supply of material handling equipment and systems. The company specialises in the manufacture and supply of high-quality belt conveyor subsystems for the mining, steel, thermal power, cement, and construction industries worldwide. Our high quality, cost effective sub-system spares for belt conveyor systems include idlers, pulleys, shuttle conveyors and other sub-systems.


Kali material handling equipment is designed using state-of-the-art technologies and manufactured to suit international standards of quality and precision. The company has been accredited with ISO 9001:2000 certification.



Projects Undertaken



Our idlers and pulleys have been used in the following projects as original equipment:



  • Khaperkheda thermal power station
  • Kothegudam thermal power station
  • Vijayawada thermal power station
  • Mettur thermal power station of Tamil Nadu electricity board (stacker and reclaimers)
  • CHSG project of Rourkela steel plant
  • North Madras thermal power project - idlers, pulleys and shuttle feeders for ICHS
  • India Cements
  • Madras Cements
  • Sinermas paper project
  • Sanghi Cements
  • National Thermal Power Corporation, Dadri
  • Engineering and design of interim coal handling plant for Northern Coal Fields Ltd, Nigahi
  • Lafarge Cements-Idlers for long belt conveyor between India and Bangladesh (17km)
  • National Thermal Power Corporation - Kahalgaon super thermal power station (under execution)



We have also been involved in a wide range of projects for Neyveli Lignite Corporation, including a 1,400L BWE and crawler mounted tripper, MTC, 750L BWE, 700L bucket wheel excavator, 1,400L bucket wheel excavator and conveyors to a thermal station.






The company offers high-quality conveyor subsystems and technical support with competitive pricing, personalised service, professional results and experienced personnel.



Kali designs and manufactures a wide range of idlers used for mining, processing and handling any type of raw materials worldwide. Our range of idlers includes fixed carrying idlers, fixed return idlers, fixed impact idlers, self aligning OT training carrying idlers, self aligning OT training return idlers, fixed transition idlers, adjustable carrying and return transition idlers, garland carrying idlers, garland return idlers, garland impact idlers, fixed picking idlers and self cleaning return idlers.
Kali's idlers are manufactured with the following specifications:

  • Belt width - 250mm to 2,600mm
  • Belt carrying capacity - 10tph to 20,000tph
  • Belt speed - 0.1m/sec to 5.4m/sec
  • Roller diameter - 60.3mm to 219mm
  • Bearing size - 420204 (20mm bore) to 6318 (90mm bore)

Apart from regular idlers, the company also manufactures specialised non-magnetic idlers, weighing idlers, vibration free garland idlers, live shaft idlers, rubber lined idlers for corrosive atmosphere and picking table idlers.

Heavy-Duty Conveyor Pulleys

Kali designs and manufactures customized high-quality, cost effective heavy-duty conveyor pulleys for hassle-free conveyor operations. Our range of conveyor pulleys includes parallel key type pulleys, gib headed key type conveyor pulleys, weld on hub type pulleys, locking assembly type turbo diaphragm conveyor pulleys, locking assembly type end discs pulleys, bearing type conveyor pulleys, hold down pulleys, hold down pulley adjustable type, end disc type non-drive shrink fit pulleys and non-drive weld on hub through bore type conveyor pulleys.
Our pulleys are manufactured with the following specifications:

  • Shell diameter - 193.7mm to 1,250mm
  • Shell length - 350mm to 2,600mm
  • Shell thickness - 6mm to 45mm
  • Shaft diameter - 60mm to 420mm
  • Shaft length - 500mm to 5000mm

Contact Details

Kali Material Handling Systems

Flat #3, "J" Aparts, New No. 11
3rd Cross Street, Kasturba Nagar
Adyar, Chennai - 600 020,India
Tel: +91 44 2440 1103, 44 4205 4424
Fax: +91 44 2440 1114

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