Asian steelmakers accelerate blast furnace decarbonisation and CCUS collaboration

5 December 2025

Across the Asian steel sector, major producers and raw materials suppliers are intensifying efforts to cut emissions from existing blast furnace operations, reflecting both regulatory pressure and long term competitiveness concerns in an increasingly carbon constrained world. [6]

Many blast furnaces in Asia are relatively young capital assets expected to operate for decades, which makes near term decarbonisation of current steelmaking routes a strategic priority rather than a discretionary initiative. [6]

Industry leaders are therefore focusing on measures that can reduce the emissions intensity of integrated steel plants while preserving their economic life, including process optimisation, fuel and reductant shifts, and greater use of low carbon raw materials. [6]

In parallel with plant level improvements, several companies have announced a new industry consortium to evaluate carbon capture, utilisation and storage options for steelmaking and other hard to abate sectors across Asia, signalling a move from isolated pilots to coordinated regional planning. [6]

The consortium includes a major diversified miner alongside leading steelmakers such as ArcelorMittal, Nippon Steel India, JSW Steel and Hyundai Steel Company, as well as energy and infrastructure partners Chevron and Mitsui & Co, reflecting the cross value chain nature of CCUS deployment. [6]

This group plans to conduct a pre feasibility study into potential CCUS hubs that could aggregate emissions from multiple industrial sites and connect them to shared transport and storage solutions, which is seen as critical for cost effective large scale decarbonisation. [6]

The study will examine technical pathways for capturing CO2 from blast furnaces and related units, alongside commercial models for financing shared infrastructure and allocating risk among project participants, which remains a key barrier to investment. [6]

In China, where blast furnaces are on average just over a decade old, the steel sector has recently been added to the national emissions trading scheme, sharpening the financial incentives for mills to reduce the carbon intensity of hot metal and crude steel output. [6]

Regulators have also reiterated their intention to address overcapacity and improve asset efficiency, implying that plants which can lower emissions and energy use may be better positioned in any future capacity rationalisation. [6]

India, meanwhile, is targeting an increase in crude steel capacity to around 300 million tonnes by 2030 from roughly 200 million tonnes today, with blast furnace based routes expected to provide the bulk of this growth. [6]

This expansion path has raised questions about how India will reconcile rapid capacity additions with emerging decarbonisation commitments, prompting the government to release draft frameworks aimed at reducing emissions intensity across the steel value chain. [6]

The policy direction in India includes encouraging more efficient plant designs, improved raw material preparation, and potential support for low carbon technologies that can be retrofitted to existing facilities over time. [6]

Both China and India are also seeing continued research, development and demonstration activity around alternative ironmaking processes, hydrogen usage, and higher grade ores, even as stakeholders acknowledge that conventional blast furnaces will remain dominant for many years. [6]

Within this context, CCUS is being positioned as a crucial bridging technology that can deliver substantial emissions cuts from large integrated works without waiting for a complete shift to new primary steelmaking routes. [6]

However, deployment at scale still faces hurdles related to capital costs, regulatory regimes for storage, long term liability, and public acceptance, which the new consortium hopes to address through shared learning and coordinated planning. [6]

Market observers note that interest from Asian steelmakers in decarbonisation has risen as customers in automotive, construction and machinery sectors tighten their own climate targets and begin to differentiate suppliers based on embodied carbon levels. [6]

Financial institutions and investors are likewise increasing scrutiny of carbon intensive assets, linking access to capital to credible transition strategies, which is accelerating the push for practical decarbonisation roadmaps in steel. [6]

Some mills are experimenting with higher injection rates of alternative reductants, greater scrap usage within basic oxygen furnaces where feasible, and incremental efficiency projects that can deliver quick emissions savings while preparing for deeper cuts. [6]

Regional collaboration through initiatives like the CCUS pre feasibility study may also enable standardisation of methodologies for measuring and verifying emissions reductions, which is essential for participation in carbon markets and green steel certification schemes. [6]

Supply chain partners, including miners and energy companies, see an opportunity to create new service offerings around low carbon feedstocks, capture technologies and storage solutions tailored to the needs of Asian steel clusters. [6]

These developments suggest that decarbonisation is increasingly being integrated into core business planning for steelmakers in Asia rather than addressed solely through small scale pilots or corporate social responsibility projects, marking a shift in how climate risk is managed in the sector. [6]

While timelines and specific technology choices will vary by country and company, the combination of policy signals, customer expectations and consortium based initiatives indicates that the region is moving toward more concrete pathways for cutting blast furnace emissions over the coming decades. [6]

Stakeholders emphasise that continued progress will depend on supportive regulatory frameworks, adequate carbon pricing or incentives, and the development of reliable infrastructure that can handle captured CO2 safely and efficiently at industrial scale. [6]

Overall, the latest moves by Asian steelmakers and their partners underscore a growing recognition that early action on decarbonisation can help preserve the competitiveness of existing plants, open access to premium green steel markets, and align the industry with evolving global climate expectations. [6]