XACT Engineered Manufacturing Solutions

Military Assemblies

Military Assemblies

XACT EMS is one of the leading sources for build-to-print, and custom-designed cables and wiring harnesses. We understand that your products cannot fail, because lives depend on it. Our discreet wire harnesses and multi-breakout molded jacketed cables play an essential role in mission-critical military applications, including fighter jets, maritime platforms, and army vehicles.

Quality-Controlled Military Assemblies

Our state-of-the-art production facility is equipped for rapid mobilization to handle urgent requirements. We optimize our supply chains and use strategic inventory management to exceed customer expectations and help them overcome the challenges of tight turnarounds. Our cables are tested multiple times for 100% quality control and given serial numbers for complete traceability. We build custom jacketed cable designs that range from full in-house construction using SAE-AMS-DTL-23053/1 Neoprene, MIL-DTL-27500 and MIL-W-22759 discrete wire with multiple A-A-59569 shielding braids and everything required in between. We also manufacture using pre-built TPU jacketed cables, such as MIL-DTL-3432 (CO) sourced from best in class manufacturers.

• Optimized supply chain relationships & processes
• Advanced manufacturing capabilities with state-of-the-art facilities
• MIL-M-24041 pour molding
• Estane 58202 injection molding
• Clean room manufacturing (fiber optic)
• Kitting and engineering support services
• Secure systems and trusted relationships
• Full RF testing up to 20GHz
  (MIL-DTL-17)